Four Common Types of Laser Machine Air Compressors

There are usually many types of laser machine air compressors used in laser machines, each with its specific advantages and disadvantages. This article introduces four common types.

1. Integrated Air Compressor

As the name suggests, it is an air compressor that integrates key components such as the compressor body, control system, cooling system, etc. in a compact body, suitable for small and medium-sized applications.
This is the most commonly used style on low-power machines, which includes a cold dryer, air storage tank, filter, etc. as one, avoiding the trouble of purchasing a traditional laser machine air compressor separately and then purchasing a post-processing device separately. It is precise and stable.

Advantages

Reduced risk: The integrated air compressor component is integrated, reducing pipeline connections and reducing the risk of leakage.
Convenient to use: The integrated design makes the machine compact and occupies a small area, which is easy to install and transport.
Convenient maintenance: Usually only one device needs to be maintained

Disadvantages

• Limited power and air flow, suitable for small applications.
• The overall replacement cost is high.

2. Box Air Compressor

Box air compressor usually refers to the compressor and other components (such as cooling system, control system, etc.) encapsulated in a box.

Advantages

The power and pressure are the same, but the appearance is made into a box type. The price is slightly more expensive than the integrated type, but the box type is more suitable for working in a cold environment, because there is an extra layer of cover, and the heat generated by the working parts inside will be stored in the cabinet, so that the low temperature will not affect the operation of the laser machine air compressor. It can be used in an environment with an ambient temperature of -20 to -30 degrees.
Note that the starting power of the box type is 22KW, that is, 22KW and above can be made into a box type.

Disadvantages

• The cost is high, especially for models with high protection levels.
• The box needs to be opened for maintenance, which may not be convenient.

3. Split Air Compressor

The laser machine air compressor split machine separates the compressor host and the gas tank, and forms a complete compressor system through pipeline connection. It is usually used in industrial applications that require large air flow and pressure. The structure of the split machine is relatively large and requires a special space for storage.

Advantages

The split air compressor performs well in long-term continuous use and high-pressure stability.
High flexibility, different gas tanks and compressors can be selected according to needs.
Suitable for large-scale applications, it can provide higher gas flow and pressure.
Maintenance and replacement of parts are relatively simple.

Disadvantages

• It takes up a large space and is complex to install.
• More pipe connections are required, which may increase the risk of leakage.

4. Skid Mounted Air Compressor

Skid mounted air compressor is an integrated device that installs the compressor body and auxiliary equipment on a common base.

Advantages

Easy to install: Production and assembly are completed in the factory, the assembly process and level are guaranteed, and the on-site installation workload is small, only pipe docking and external electrical connection are required. At the same time, the steel structure base is regular, the anchor bolts are evenly arranged, the on-site foundation design and construction installation volume is small, and the lifting and moving workload is also small.
Easy to relocate and replace: The bottom surface of the skid-mounted laser machine air compressor is flat, the anchor bolts are evenly arranged, the foundation design and construction are simple, and it is easy to move. When the process parameters change or the whole needs to be replaced, the new equipment is easy to meet the on-site conditions and foundation structure.
Compact design and small footprint: Pipelines and accessories are assembled in the factory, and the layout of each component, operating space, and monitoring position are more reasonable. The installation space is compact and the footprint is greatly reduced compared to traditional installation methods. It is suitable for a variety of sites such as petrochemical industry, shipboard equipment, vehicle-mounted equipment, and offshore platforms.

Disadvantages

• Additional infrastructure support may be required.
• In some cases, noise and vibration may be large.

Summary

Choosing the right type of air compressor depends on specific application requirements, space constraints, budget, and environmental conditions. Understanding the characteristics, advantages and disadvantages of each type can help users make a more appropriate choice.

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